Homemade tent stove project in the works

Items to keep you alive in the event you must evacuate: discussions of basic Survival Kits commonly called "Bug Out Bags" or "Go Bags"

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Re: Homemade tent stove project in the works

Postby Woods Walker » Tue Feb 21, 2012 1:21 am

Skull_Hide wrote:True the stove is very boxy. Height 10 3/4", length/depth 11 1/2" and with is 11". So far I can only run it with the door open, I ran out of cutting discs and will be cutting the chimney hole out today. So far it performs well. I built a raised grid platform for the bottom for ash to drop through, raises the bottom up like 2 1/2". The stove has been larded and so far its a pretty good finish to repel rust.

However I believe my next stove will be a shim stock cylinder stove.


The shape might be a problem. Also add more of an upper lip to the door's opening as sometimes if the flue pipe going into the fire box is lower than the door opening flames and smoke will escape but not always. Draft can be a tricky thing. I say cut a 3-inch port and get some cheap pipe from Lowes etc etc and test it.
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Re: Homemade tent stove project in the works

Postby breakcontact » Mon Jun 11, 2012 11:34 pm

Got mine mostly done to begin trial and error over the summer to have a finished product by fall, its made out of stainless restaurant warming pans, thier about a foot long by 6in wide by 2 and half in deep, making it 5 in deep, I'll burn it tomorrow and let you guys know about the results, and if it does good, I'll post a step by step because its pretty easy for most everyone to make.
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Re: Homemade tent stove project in the works

Postby breakcontact » Tue Jun 12, 2012 6:12 am

Image
It's further along than that, for a vent in the front I just drilled a bunch of holes in a grid and cut out a square piece from where the hole for the stove is and put a bolt through the corner, ruler is there for scale/forgot to take it off for the pic, everything is bolted and cut using a dremel, but you can use tin snips, the hole for the pipe I'm using a dremel, and IDK what else you would use accept maybe a hole saw? but I'm too worried about gaps, still gotta burn it and waiting on roll up pipe from ti goat, gonna end up putting a stove jack in a shangra la 3, if this one sucks/ doesnt have a long enough burn time, I'm gonna go get bigger pans from a local restaurant supply store. I like the UL of the roll up stoves, they just dont seem too sturdy to me and they dont offer as much cooking surface IMO.
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Re: Homemade tent stove project in the works

Postby 6UNF1GHTER » Sun Jun 17, 2012 11:07 pm

breakcontact-

Looks pretty good sir!
I've got the same pans to build a brother stove, just haven't had the time or motivation lately.
Still need a rollup pipe and jack to sew in... :oh: Probably should get back on that.

I'd really like to see how yours turns out with the SL3 and what the performance of the stove is.
Woods Walker did build one with similar pans, several pages back IIRC.
Maybe he could chime in regarding the design, being the well-knowledgeable tent stove man he is.

Cheers~
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Re: Homemade tent stove project in the works

Postby breakcontact » Mon Jun 18, 2012 12:11 am

TY, its been awhile since I read through the thread so I didnt see the one WW did, I went with the 2 1/2 in pans, and I burned it the other day, and without the stove pipe it drafted pretty well, ordered everything from TI goat, once it gets here and the home testing phase is done, then its up to the mountains for field testing, something I also used was the small grates that can be dropped in the bottom of the pans to keep the wood off the bottom to let it get hotter, it only sits about 1/3 of an in, so I'll use the rest of the ss thread rod to lift up a bit more for better airflow. heres a few more pics of it. The front Vent and door, Image

For the vent cover, I just cut a square out of the top with the dremel, and drilled a hole and put a bolt through it and didnt tighten it down as hard as all the others, and with a multi tool, it will adjust pretty easy Image

And the legs, 1/4 in stainless thread rod, 2 stainless nuts twisted against each other as hard as I could, took the bottoms to a grinder to round them and they work great
Image
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Re: Homemade tent stove project in the works

Postby Tim Clarke » Sun Jun 24, 2012 3:06 pm

Hi Walker Woods and forum members,


I'm Tim Clarke from down under(Australia). I am an older citizen who is still young at heart and very active in extended hiking and skiing trips. This is thefirst time that I have tried to participate in any disussion forum, so please be gentle and patient with me as a novice.
I have been developing wood burning stoves for tents for warmth while camping during snow ski trips and mountain hiking. My main emphasis has been on light weight stoves (as light as 150g stove and 150g flue) that can pack down to the size of a can of baked beans. My stoves are so small (compared with those that I have read about in your forum) that they may not fit within the initial project brief. My stove will only heat a small 2-3 person tent. They need to be fed with small broken sticks or pieces of cut wood (dry snow gum). For this purpose I have made handy bow saw that weighs only 150g that can cut timber up to Approximately 15cm dia. I carry a general purpose knife that I use to split these rounds of wood to make suitable fuel blocks. To maintain good heat output the stove needs to be topped up with fuel very 10-15 min. This may seem to be a hassle, but from my point of view it is no bother if you can stay as warm as toast in a tent and what else can you do in a tent on those long cold nights. My stoves have another forgiving characteristic in that they burn slower as the fuel runs down for up to 30min and boosting the fire back to full power is easy with right fuel selection. Unfortunately, this is well short of the original project targeted 1.5h burn time. I use titanium for the flue. Previously Iand I used aluminium for the flue which doubled as the single centre pole of the conical tent. This worked for several trips, but when the fire was given full air supply with high quality snow gum blocks the flue got too hot and it folded and collapsed and destroyed my companions air mattress and the ground sheet. Nevertheless, this little disaster was a good lesson and I went out into the bush and cut a substitute bush pole for the tent, while my companion became at temporary tent pole.

My favourite stove so far is one made with stainless steel, the inside of of a dead 'Stanley' vacuum flask which has a narrow neck opening that is compatible with the fitting of my small diameter (30mm) flue. This stove gives out lots of heat and most of it is given to the tent space. The stove glows red, while the temperature of the flue just below the apex of the tent is only about 100C. I am working on a 20g fan to better spread the heat around the tent and dry wet clothing. I have found that burning a low fire with fresh wood gives soot/tar buildup problem in the flue, this however is not a problem when the fire burns down naturally through the charcoal phase where ther is little or no smoke.

I have used the stoves in a 'Appytrail' tent that I modified to take a homemade flue jack. For many reasons I decided to make my own custom tent that I think is optimised for use with a stove. Features: silicon impregnated nylon ripstop fabric from 'Oware' , conical or 12 sided pyramid finishing in a 400mm dwarf wall and standing 1800mm high. I have made a spreadsheet that computes the panel sizes, given the fabric width and tent size. Most seams are double stitched lay flat seams (4 layers of fabric in each seam). The pyramid seams are cut and sewn in such a way that each seam formed with a straight-grain from one side and cross grain from the other. This means that all the seams have uniformly low streatch and in my experience do not need any reinforcing tape. Also, I have found no need to seal the seams as the silnylon repells water from the seam. The top of the tent has an adjustable hole in it for the flue and a strong cord in a hem is used adjust the circumference. A light weigt 60g aluminium gland goes throught the hole to make a safe exit for the flue. The gland is also the mount for the center pole if you have one or the mount for a hanging cord so that a pole-less erection is achievable. It saves weigt if the right type of overhanging brances are available and is my favourite as it makes the tent feel so roomy. The tent is pegged to the ground at 12 point, has 12 pull out cords at the top of the wall and another 12 pull-out 2/3 of the way down down the pyramid seam. Thes 36 anchor points make the tent very stable, even if a bit fiddly to set up. With a tent weight of 800g it was important to have very light tent pegs. I have found that I can make suitable pegs out of high-tensile fencing wire ( that ancient old hard stuff that I would never wish to use on farm fencing these days). If weigh is so important, you can use 12 pegs for the tent base and use sticks for the other tie-outs. Lastly, sticks layer flat on the snow and stomped in with more snow makes an excellent anchor under cold conditions. Above the tree line in melting snow conditions I have had even large aluminium pegs melt out and give way. For this situation I have made snow discs from soft drink can ends with hand rolled safety edges ( good job to do in front of the fire on a cold night). These discs have a cord with a ultra light weight (home made of course) 3-hole length adjusters (cord is the smallest one from the Oware range).

The tent can be erected as described above,but for high wind situations or for rapid emergency situations it can be pitched lower, so that it is a pure pyramid pegged directly to the ground and with pull outs on each seam. This makes a very low and stable configuration for surviving strong winds, even if there is less than ideal head room it is still quite adequate for 2 or 3 at a squeeze.

Regarding the cooking requirement of the stoves, mine is weak in this area, but I have managed to boil water and cook simple food in sachets held against the body of the stove,but this requires more refinment. Consequently, I have developed a little hot water service that goes on top of the stove (150g). This can make 400ml of boiling water in about 7 min. It could also be able to melt unlimited snow to make drinking water which I find so important when I go back country skiing. I suppose this is not a failure if you can manage with sachet cooked meals and lots of hot drinks and unlimited hot water bottles for the bottom of your sleeping bag. During my developments I found that I could get a much better burn and virtually no smoke if I have two air admission holes that both have very fine regulation. If you get the balance right you get complete combustion, lots oh heat high up where you want it and no soot in your flue or tar running down and making a mess.

Regarding the preference for stainless steel/titanium, for the flue I don't think we can do better if we can keep the titanium cost low ( mine rolls up so small that it will fit inside the cardboard tube of a good old 'sunny roll'. How small is that????

Please let me know if my messing about with stoves/tents is of interest to the forum, but I appreciate that my line of enquiry may not be in good alignment with those of the forum
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Re: Homemade tent stove project in the works

Postby Skull_Hide » Wed Jan 16, 2013 3:26 am

Bump, wondering if anyone has made or used any new stoves.
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Re: Homemade tent stove project in the works

Postby Skull_Hide » Sat Feb 09, 2013 2:37 am

Well I built a roll up stove. Still not sure if I'm going to like it.

Image

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Things learned:

A test fire without a pipe is very very different than one with a pipe, the draft can get pretty crazy fast.

Spark arresters are important, I had one in the pipe at the bottom but it fell out as I tried to move the pipe so it would be straight.

Things I don't understand:

How is most of the pipe weight suppose to be distributed? Mostly by the stove jack hugging it in a tent or tipi? Because the stove body does not want to support it too well.

Is there anyway possible short of building it's own stand could I get a robber placed on top?

How the hell can a chimney pipe shrink?! I know metal expands with heat but for some reason the pipe diameter decreased as the stove burned on, creating a gab between the pipe and the stove collar.

Sorry for the crappy pics, I can only post on ZS in low low LOW quality pictures. Something about pixel height.
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Re: Homemade tent stove project in the works

Postby jamoni » Sun Feb 10, 2013 8:43 am

Different metal and different thicknesses/shapes of metal expand at different rates. Since the pipe has a long section exposed to the air, it can bleed off heat faster than the main body. So the main body expands more than the pipe, creating the gap.
Good looking stoves, BTW.
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Re: Homemade tent stove project in the works

Postby Tim Clarke » Sun Feb 10, 2013 6:47 pm

Skull_Hide, good effort on your stove.

Please take it easy on me as I am a beginner at this forum discussion.
Here are some comments on you stove issues.
Regarding support for the flue pipe, I use a short length of tube that is fitted over the bottom of the flue and this is inserted into the stove. The insert has a length that is approximately equal to diameter of flue. I put it over a piece of pipe and with a hammer, beat a small bent flange inwards to support the bottom edge of the flue. On the top of the same insert I put it inside another piece of pipe and I bend a small flange outwards to allow it to be supported in the hole in the top of the stove. This should provide the support that you need and also a better seal between the stove and the flue pipe. I also make a similar tube insert to go inside the the flue at the same place. This has several advantages: makes the delicate foil flue end much stronger and more stable, but most importantly, it should stop the shrinkage or distortion that you have reported. I also make a similar insert for the top of the flue for similar reasons, and in my case I can make it double up as a neat mount for my fine wire mesh spark arrestor. Currently, I don't have a spot welder or much spare titanium for making these little fittings, but I have found that tin plate that I can recover from 4L olive oil tins is quite good for testing them out and they survive the high temperatures quite well, especially if they are wiped witha at trace of olive oil after use. I join the overlapped tin plate with rivets made from old fashioned fine flathead steel nails that I cut off with a Dremel tool. With practice and a solid chunk of steel rod or heavy pipe inside as an anvil you can make really strong neat joins and the rivet can be made almost flush on one side.

Lastly, concerning you flue robber, I think you should be able to support it on the top of your stove. I have just measured some temperatures at the top of my flue pipe as 50-80 degree C on the outside of the titanium flue. Now I thought that this was indicating that there was not much heat to rob, but now I am measuring flue gas temperature in the range 200-300 degrees C and this makes me think that a heat robber may be needed. I also need to remind you that my experience is based on very little stoves that weigh only 200-500 g for light weight ski camping. Nevertheless, the principles for good stove designs should hold regardless of size.

Sorry I still don't know how to send pictures. I will follow your progress and keep up you good work.

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Re: Homemade tent stove project in the works

Postby Skull_Hide » Sun Feb 10, 2013 10:42 pm

This is how I solved the gap problem, simple put the collar inside the pipe.

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There is a dampener inside the collar connected that also functions as a support rod.
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Re: Homemade tent stove project in the works

Postby Skull_Hide » Sun Feb 10, 2013 10:47 pm

Went to Dollar Tree and found this.

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A budget front and rear plate for a roll up stove, they are mild steel so care would be needed to prevent early wear.

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It has a pretty good lip on it so it should function excellently.

There also was a two piece kitchen strainer that will make a awesome spark arrester since my current one has too large of holes.

I also plan on changing out the door to a over size one to try and prevent more air intake and limit draft by using some thicker gauge mild steel plates I have, also to prevent heat warp.
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Re: Homemade tent stove project in the works

Postby georgecarr » Tue Mar 12, 2013 7:44 pm

Here's my attempts at a DYI wood burning stove:

The prototype
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I wasn't concerned with details like the door or the air inlet in the front as much as I wanted to just build one and see it perform. I went with the Shangra-La 5 from Golite, after being inspired by HCH's setup.
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After an overnight in this setup I realized I needed something with a bigger firebox, since I had to stoke this stove every 1 1/2 hours or so. I wanted a hot tent setup for snowshoeing trips to the Adirondacks, where the temps can quickly dive in to the negative numbers. Here is what I came up with:
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The new stove has twice the firebox volume as the prototype. I installed expanded ss in the bottom to help the stove breath better, and the firebox door is just over 4 1/2" tall, so I can stuff full diameter oak 4x4's in with no trouble. I'm hoping to get out this weekend and test it in some real world cold conditions.
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Re: Homemade tent stove project in the works

Postby Woods Walker » Tue Mar 12, 2013 11:39 pm

Looks great. :D I am a bit worried about the spacing of the bottom air holes. I think the air intake in the proto type might work better but not sure. I really like the door flap. I am going to be finishing up my tray stove (finally) and might steal the idea. The legs on mine allow the stove to sway a bit but that doesn't bother me too much and betting a snow platform with holes for the legs would take care of the issue. The taller pipe is a smart play as it should draft better and toss sparks farther away from the shelter.
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Re: Homemade tent stove project in the works

Postby mark9atq » Wed Mar 13, 2013 2:44 pm

Nice build guy. Clamping 2 pans together to make an excellent wood stove has me again thinking about constructing my own.
REI sells a 3.2 liter Titanium cook pot 9.2" w by 4.6" h for $35, weight 1lb 4oz with lid.

Possibly 2 of them would make a good rust proof tent stove following your design and save hundreds of dollars
over a commercial Ti stove.

http://www.rei.com/product/834317/rei-c ... #prodSpecs

Edit - Thanks S.H. Really messed up on that link and the size. I see they only have a 2L Ti pan.
A little small perhaps.
http://www.rei.com/product/831568/snow- ... n-save-pot
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Re: Homemade tent stove project in the works

Postby Skull_Hide » Wed Mar 13, 2013 3:09 pm

mark9atq wrote:Nice build guy. Clamping 2 pans together to make an excellent wood stove has me again thinking about constructing my own.
REI sells a 3.2 liter Titanium cook pot 9.2" w by 4.6" h for $35, weight 1lb 4oz with lid.

Possibly 2 of them would make a good rust proof tent stove following your design and save hundreds of dollars
over a commercial Ti stove.

http://www.rei.com/product/834317/rei-c ... #prodSpecs



That link is for a aluminum pot with lid. Which is a no go for stoves.
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Re: Homemade tent stove project in the works

Postby georgecarr » Wed Mar 13, 2013 3:49 pm

Woods Walker wrote: I am a bit worried about the spacing of the bottom air holes. I think the air intake in the proto type might work better but not sure.


Hi Woods Walker. Been following this thread for quite some time. The expanded metal is folded accordion style with a flat piece covering it to raise the wood above the floor, thus creating an air gap. My thought was that the fire would breath from underneath, but I haven't given it a test burn yet. The air holes are lined up with the "accordion folds". What are your concerns about the intake? If it has to do with embers/sparks getting out, I actually have some fine (like window screen) ss mesh I am going to epoxy on the inside of the holes for that very reason.

I'm real happy with how the door came out. The door on the prototype wasn't really big enough to be practical, and I wanted to be able to burn 4x4's since I get a pretty good supply of them at times. Also, the hinge helps stiffen the stove top to some degree. I like that it is self closing too. You're right about the snow platform - that's my next item to get and fabricate from the metal shop.

You're right about that long pipe drafting, man the prototype stove burned like a fiend. I'm thinking I might like to construct a stack robber. What container did you use to make yours?
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Re: Homemade tent stove project in the works

Postby georgecarr » Sun Mar 17, 2013 8:05 pm

I finally got to test burn my stove last night. I built a base plate for use in the snow, as well as a rain cap.

Image
Image

Last nights burn was a total bust. The stove was hard to light and wouldn't draft properly. The only bright spot was that the door and wire handle worked perfectly, and the handle never got hot. After a good nights sleep and a little thought it occurred to me that the 5 intake holes in the front were probably insufficient, and the rain cap was probably affecting the stoves ability to draft. I came up with a fix that actually solved another problem at the same time. I made an adjustable door for the lower tray that also allows me to remove the mesh screen and clean out any ash without disassembling the stove.
Image

The results speak for themselves.

Image
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Now the stove behaves exactly as it should, responding to the damper and air intake. It looks like I'll be able to get at least 3 1/2 to 4 hours burn time out of a full load of wood.
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Re: Homemade tent stove project in the works

Postby Woods Walker » Sun Mar 17, 2013 9:23 pm

georgecarr wrote:Last nights burn was a total bust. The stove was hard to light and wouldn't draft properly. The only bright spot was that the door and wire handle worked perfectly, and the handle never got hot. After a good nights sleep and a little thought it occurred to me that the 5 intake holes in the front were probably insufficient, and the rain cap was probably affecting the stoves ability to draft. I came up with a fix that actually solved another problem at the same time. I made an adjustable door for the lower tray that also allows me to remove the mesh screen and clean out any ash without disassembling the stove.


I was about 95% sure the draft was going to fail. Also the screen mesh should be removed as it wasn't ever going to work. The spacing was the real problem and so was the size. I didn't see the rain cap but would have recommended it's removal as well. However that is clearly in the past. The draft looks fantastic. :D Great job! I guess the C clamp is used to tighten up the middle? I might incorporate that into my tray stove. Your door idea looks solid. I want all of these things removable so the stove can be stacked therefor will use nuts rather than rivets. Did you find the snow platform added any stability to the legs? My tray stove sways back and forth some. Not a real issue but it would be nice to resolve.
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Re: Homemade tent stove project in the works

Postby Skull_Hide » Sun Mar 17, 2013 11:48 pm

Can you source where you located your ss pans? And their size?
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Re: Homemade tent stove project in the works

Postby georgecarr » Mon Mar 18, 2013 6:04 pm

Woods Walker wrote:
georgecarr wrote:Last nights burn was a total bust. The stove was hard to light and wouldn't draft properly. The only bright spot was that the door and wire handle worked perfectly, and the handle never got hot. After a good nights sleep and a little thought it occurred to me that the 5 intake holes in the front were probably insufficient, and the rain cap was probably affecting the stoves ability to draft. I came up with a fix that actually solved another problem at the same time. I made an adjustable door for the lower tray that also allows me to remove the mesh screen and clean out any ash without disassembling the stove.


I was about 95% sure the draft was going to fail. Also the screen mesh should be removed as it wasn't ever going to work. The spacing was the real problem and so was the size. I didn't see the rain cap but would have recommended it's removal as well. However that is clearly in the past. The draft looks fantastic. :D Great job! I guess the C clamp is used to tighten up the middle? I might incorporate that into my tray stove. Your door idea looks solid. I want all of these things removable so the stove can be stacked therefor will use nuts rather than rivets. Did you find the snow platform added any stability to the legs? My tray stove sways back and forth some. Not a real issue but it would be nice to resolve.


You are correct, the I used the C clamps b/c these are full sizes steam table pans (21 7/8 x 12 13/16 x 6) and I wanted to keep the pans from warping. They work like a charm. My stove only had a little sway before, but none to speak of w/ the snow platform. If you really wanted to make it solid you could drill and tap the snow platform to accept your threaded rod. My legs just protrude through the base and I have nuts where the legs go through to level the stove.

Believe it or not the stove stacks well. The bottom goes into the top even with the rivets for the firebox cleanout door. I'm keeping the mesh for now not b/c it helps the stove draft, but b/c it spreads the load out on the stove floor.

Next I'm going to build a stack robber out of a smaller size steam pan :D
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Re: Homemade tent stove project in the works

Postby georgecarr » Mon Mar 18, 2013 6:06 pm

Skull_Hide wrote:Can you source where you located your ss pans? And their size?


Hi Skull_Hide. I get mine from a local restaurant supply house. Here's the pan I'm using: http://www.acemart.com/kitchen-supplies/steam-table-pans/stainless-steel-steam-table-pans/standard-stainless-steel-steam-table-pans/full-size-standard-steam-table-pans/deep-full-size-stainless-steamtable-pan-vol20069/prod3841.html
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“Our greatest fear should not be of failure but of succeeding at things in life that don't really matter.” ~ Francis Chan
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Re: Homemade tent stove project in the works

Postby Woods Walker » Mon Mar 18, 2013 6:39 pm

I used the 1/2 and 1/3rd sized trays 4 inches deep. But darn that full tray stove looks good.

My ½ tray stove compared to the DIY cylinder stove.

Image
Image

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Re: Homemade tent stove project in the works

Postby ZombieGranny » Mon Mar 18, 2013 9:19 pm

A question from a complete greenhorn regarding this sort of stove...
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Are those flames/sparks or just light coming from the chimney? I have never seen that except during a chimney fire.
georgecarr wrote:Image
Last edited by ZombieGranny on Tue Mar 19, 2013 2:52 pm, edited 1 time in total.
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